Reusable Shipping Packaging for Health Crafts

Health crafts

Whether it is a spectacle lens, an ear mould or an orthopaedic insole: in the health crafts, custom work travels between specialist store, practice and production every day.

With reusable packaging from hey circle this turns into a closed loop: 94 % less packaging waste than a single-use cardboard box (Box L over 50 cycles, Ökopol life cycle assessment 2023) and better protection for your custom work.

94 % less packaging waste
76 % less CO2
53 % lower packaging costs
50 cycles per packaging on average

Box L compared with a single-use cardboard box of the same size containing 80 % recycled material, calculated over 50 cycles. Data source: Ökopol life cycle assessment. The 53 % are an average from real customer calculations.

How the loop works

In the health crafts the packaging travels full in both directions - the best case for reusables, because there is no empty return shipment. The custom work goes out, the finished item comes back in the same packaging - for an average of 50 cycles.

Whether it is a spectacle lens, an ear impression, an orthopaedic made-to-measure item or a dental prosthetic: the pattern is always the same - the workpiece goes into production, the finished part comes back in the same packaging.

  • Pack & close

    • Place the custom work and the job paperwork inside the packaging
    • Close the packaging with the all-round zip for tamper-evident protection - no tape needed
    • Optionally secure the shipment with a security seal
  • Ship

    • Stick the shipping label onto the label holder
    • Hand the parcel over to your carrier as usual
    • hey circle is carried without issue by all major parcel carriers
  • Return

    • The packaging can be used for new shipments as soon as it arrives
    • Insert the finished made-to-measure item, peel off the old label without residue, stick on the new one
    • Store empty packaging folded flat to save space
  • High frequency

    Your shipping runs daily between the same partners - that is exactly what a reusable loop is built for. The more often the packaging travels back and forth, the bigger your advantage over single-use.

  • Save three times over

    According to the Ökopol life cycle assessment (2023), the hey circle Box L saves 94 % packaging waste and 76 % CO2 over 50 cycles compared with a single-use cardboard box of the same size containing 80 % recycled material. Packaging costs fall by 53 % on average, based on real customer calculations. The packaging travels full in both directions, so there is no empty return shipment.

  • Protection

    Glasses, ear moulds and orthoses are one-off items. Dimensionally stable packaging with padding protects better than yet another cardboard box - tested with up to 400 kg stacking pressure and in a drop test from 80 cm.

  • Hygiene

    The surfaces are made of plastic, do not pick up dirt and are very easy to wipe clean inside and out.

  • Regulation

    The PPWR has applied since 12 August 2026. From 2030 it sets reuse targets for certain transport packaging such as plastic crates and pallets; boxes made of cardboard or paperboard are exempt. Whether your shipping is affected depends on format and supply relationship - we are happy to check this with you.

Matching packaging

References from the health crafts

pricon GmbH, a leading wholesaler for optical stores, supplies around 6,200 stores - roughly 90 % of its deliveries travel in customised reusable shipping bags from hey circle. Further references: Prinoa Dental (dental technology, since 2022) and Elacin (custom hearing protection, hearing care).

Frequently asked questions

How does the packaging come back in the health crafts?

Usually directly in a shuttle loop: the made-to-measure item comes back in the same packaging. Alternatively, collected and bundled return shipping works too.

Is reusable shipping worth it for small businesses?

What matters is shipping frequency, not company size: if you work with the same partners regularly, you benefit from the first loop onwards.

How is hey circle packaging cleaned and prepared for its next use?

hey circle shipping packaging is easy to clean thanks to a dirt-repellent surface and a permanently closed body. Shipping labels can be removed from the label holder without leaving a trace.

If the goods do make cleaning necessary (e.g. used tools), our team will be happy to advise you on cleaning services or on how the boxes can be prepared for the next cycle in your own fulfilment.

How can you save with reusables?

Our team will be happy to advise you on the benefits of reusable shipping packaging for your shipping loop.